MJKM Automatic Flexo Folder Gluer

Cangzhou ROYAL Packing Machinery Co.,Ltd is one of the leading China mjkm automatic flexo folder gluer manufacturers, welcome to wholesale cheap mjkm automatic flexo folder gluer from our factory.IT IS MJKM IV HIGH SPEED FULL AUTOMATIC PRINTING SLOTTING (WITH DIE CUTTING) MACHINE WITH CARTON GLUING PRODCUTING LINEBright - 900920Bright - 120012241228MinMaxMinMaxMinMaxPrinter slotterA140/220840Printer Slotter160/2301020160/2301220B140/70820B160/801000160/801200C6002000C64024006402800Folder GluerA160/220840Folder GluerA160/2001200160/2001400B160/120820B160/1201200160/1201400C6402000C64024006402800Bright -920D300900Bright -1200D31012003101200Broad-920D300900Broad-1200D45012004501200Bright -1600280032003600Min.Max.Min.Max.Min.Max.Printer SlotterA160/2301400160/2301600160/2301800B160/801400160/2301600160/801800C640280064032006403600Folder GluerA160/2301400180/2301600160/2301800B160/1401400160/1401600160/1401800C640280064032006403600Bright-1600D380160038016003801600Broad-1600D500160050016005001600MJKM IV Machine Performance ●Dual system control: The touch screen or electric control;●Menu change management, frequent used menu quick change, easy handling;●German servo motor transmission and its control system, vacuum suction wheel type front edge feeder system of simple operation and high precision (the error from the servo system can be ignoreed);●Forme plate cleaning memory: The forme plate position can be memorized and unnecessary to re-trial printing in case the machine stops for forme cleaning.●Automatic gap adjustment: All the gaps are adjusted with CNC or electrical means;●Ceramic anilox roller with the quick dismantling system is adopted;●Dryers are installed between every printing unit to facilitate the quick ink dry during the fast machine running;●The ink cleaning system is mounted to save ink/water and quick anilox rollers cleaning;●The slotter knife screw mandrel's movement uses spiral gear transmission system to move the knife featuring safety and reliability, nice outer-looking, and the accuracy can be still remained for long time operation;●The original straight rails from South Korean are used for the movement of slotting knife guide board featuring accurate positioning and reliable movement;●The die cutting rubber roller is equipped with the auto recovery system●Main transmission gear moves precisely, for the sake of the part is made of quality steel alloy and teeth precisely milled to render them stable performance.●The key free connecting ring features in high precise transmission and accurate printing and registering.●The bearings are purchased from THK ,NSK,NTN Japan and other well known makers in China.●The major electric control components are purchased from Schneider France, Omron Japan and well known makers in Shanghai Renmin China.●Each machine unit engagement and disengagement and pneumatic lock are done automatically in turns; The alarm sounds when units are shifting to secure the operators safety; units brake automatically to secure the printing at original position;●Emergency stop protection: The emergency switch is installed nearby for more protection. Units brake automatically to secure the printing at original position;●The splashing lubrication enables oil stored in every gear oil tank and circulated with oil pump to facilitate constant splashing oiling.●Ink shortage alarm: the alarm system emits sound alarm when the ink is less than the set value;Paper Feeding Unit IT IS PAPER FEEDING UNIT WITH ROLLER TYPE WITH GERMAN SERVOYOU CAN SELECT  “SUN FEEDER FROM USA”No.ItemFunction Configuration And Technical Data1System controlThe advanced PLC, touch screen control technology with the advantages of easy, stable and reliable quick menu change; the indications to show the production setup and running speed; the memory of original forme plate cleaning, skip cardboard feed and menu storage.2Roller type front edge feeder1.Paper feed type: overall vacuum suction, German servo motor drive and front edge paper feeder; the sheet-in roller surface engaged with polyurethane wear resistant material of easy changeability.Other features of front edge paper feeder:1)Precise paper feed to convey the thin paperboard (mechanical error ± 0.15mm) easily;2)Mechanic vibration eliminated generally; various mechanic vibrations caused by the cam drive are eliminated due to the servo motor drive so as to minimize the paperboard feed error caused by the gaps during paper-feed wheel working;Simple structure without any easily worn-out parts except the paper-feed wheel.3Paperboard Feeding Rollers1.Double paperboard feed rollers system to let paper feed even smooth.2.The paper feed rollers are designed especially into quick changeable unit; the upper paperboard feed roller is of steel core and outer part wrapped with wear-resistance rubber of fine buffering; the elastic positioning unit secures paper feed stable and accurate to optimize the registering accuracy. The lower paper feed roller is made of steel core wrapped with elastic rubber without damaging the corrugated shape and securing paper feed and register accuracies. The self locker of gap quick hand micro regulation is engaged with scale to show the regulating direction and amount.3. Feeder roller gap is controlled by CNC or by digitally. 4. The first course paper feed rubber roller is designed especially into quick set unit.  5. Rear stop plate is driven electrically.4Automatic Return- to- zero1. In the paperboard feeding part, printing part, slotting part and die-cutting part there are equipped with CNC or the electrically-driven automatic return-to-zero facility. 2. The auto zeroing device is used to secure that the machine has the uniform set reference to set the accurate position automatically and reduce paperboard consumption.5Machine units engagement or disengagement1.Machine units' engagement or disengagement is done electrically and automatically with additional alarm to secure operators safety.2.Press the unit shift-out pressbutton, every unit is moving out and subsequently the other machine unit will be released in turns when it reaches a certain distance. 3.After the unit disengagement, every unit brake system actuates automatically to make the units engaged gears position precisely so as to fix printing phase and secure units gear meshed correctly when the units locked. 4.Press down the general shift-in pressbutton, the machine units close in turns, the lock cylinder actuates automatically to engage the units finally. 5.The main motor is fixed with start protection device, i.e. in case the units are not locked, the main motor can not start; the shifting button press is not effective when the main machine is under running status. 6.The drive shaft is equipped with overload protection device.6Chips removal unit1)The cleaning brush clears up the wastepaper chips and foreign particles on the cardboard;2)The enforced suction fan is installed to improve the printing quality.7Baffle movingLateral baffle mobile use of electric adjustment front, side baffle digital adjustment and front moving installed automatically, manually convert function, regulating flexible and reliable.Printing Unit THIS IS MJKM IV'S PRINTING UNITTHIS IS MJKM IV'S PRINTING UNIT'S VACUUM SUCTION UNITNo.ItemFunction Configuration And Technical Data1Printing Forme Roller1. It is specially made of high quality steel material. After the annealing treatment, it is through rough processing and dynamic balance test, finally through fine lathed and grinded to shape. On the surface of the anilox roller, the transmit lines are carved to stick rapidly the forme. 2. The surface of the roller is passed through hard chromium treatment so that is durable and sturdy. 3. Forme plate attaching slot: A 10mm forme attaching strip matched with the ratchet fixes the forme winding-up shaft to simplify forme attachment. 4. Fitting with the pedal-style reverse and positive switch for controlling the positive or reverse rotation of the roller so that it is easy in forme hanging and unloading. 5. The printing roller is adjusted positively and conversely at 360 degree with separate CNC or motorized way. 6. The printing roller axial set is made by separate CNC or motorized method，max movement: ±10mm;±10mm。2Impression Cylinder1 It is elaborated with top quality seamless steel tube with the surface ground and chromeplated. 2. Through the dynamic balance test, it is smooth in run. 3. The regulating figures of the gap between press roller and forme roller control by CNC or are shown on electric digital indicator. mini movement: 0.04mm.3Anilox  Roller1.The ceramic anilox roller is adopted to secure the perfect printing; 2.The gap between aniloxes is regulated electrically and the touch screen indicates the regulating value; 3.The confined doctor blade system can be optioned.4Phase Adjustment Mechanism1. Phase is set differentially with planetary gearing. 2. CNC and electrical controls of printing phase at 360 degree can be fulfilled, even at machine stop or running status. 3. Forme plate roller axial shift is controlled by CNC or electric means separately and 10mm regulating range is available to facilitate the forme alignment to a great extent. 4.Forme plate roller phase adjustment embraces frequency conversional dual speed regulation; the forme plate mounting and alignment is done quickly; the converter is imported from LG Korea;5Ink CirculationInk is supplied pneumatically and ink shortage alarm system is installed.6Cool and DryingAlong the overall vacuum suction, every unit is installed with cool air dying system to accelerate the drying in the process of printing.7Printing vacuum suction conveyance1.Overall vacuum suction is employed in all the printing process to eliminate the cardboard deformed due to the undesired press during cardboard conveyance to guarantee the corrugated cardboard strength; 2.The automatic pneumatic regulation function over air chamber of every section is employed to simplify the printing on various cardboard specifications; 3.The converter of vacuum suction fan controls the flowing and pressure of fan with the features of stable motor startup and self regulation of air pressure and flow rate; 4.The conveying wheel is processed with straight knurled line to assist the precise conveying of diversified cardboards; 5.Lubricating system is installed in every wheel bearing to guarantee the precision and service life in the process of machine running.8Ink shortage alarmThe alarm system emits sound alarm when the ink is shortSlotting Unit THIS IS MJKM IV 'S SLOTTING UNITTHIS IS MJKM IV 'S SLOTTING UNITNo.ItemFunction Configuration And Technical Data1.Slotting control panel1.  The slotting phase, carton height and each knife seat shaft axial movements are all controlled by the independent CNC or electrical digital method. 2.  Every knife disc is mounted with positive and converse shifting control pressbutton. 3.  All the gap settings are controlled with CNC or electrical method.2Slotting Phase And Carton Height Setting1.360 degree phase positive or converse slotting phase adjustment is done with dependent CNC or electrical digital entry controls  2.The slotting phase and carton height are set with planetary gearing differential control. .3.Axial Adjustment Mechanism of Slotting Cutter Seat1. The upper and lower slotting cutter axles are made of thick wall steel pipe and the surface is grinded and hard chromium plated. The cutter disc can be kept smooth movement on the axle. 2. The knives are made of steel alloy; 7mm slotting knife width and saw shape knife blades are under thermal treatment and milling with the excellent hardness and flexibility and super sharpness and precision. 3. The synchronous axial slotting knife disc and creasing wheel movements are set with CNC or electrically to secure the identity of slotting and creasing. 4. The upper and lower knives gaps are controlled by CNC or means of digital entry electrically.4Carton hand hole puncher (Aluminum)（Options）Optional, cost will be charged additionally and the punchers's and die cutter sizes, decided by customers.Die-cutting Unit THIS IS MJKM IV 's DIE CUTTING UNIT No.ItemFunction Configuration And Technical Data1Die cutting control panel1. Die cutting roller phase and axial movement are controlled with CNC or electric digital entry control. 2. Auto elevation of die cutting rollers 3. All the gap settings are controlled with CNC or electrical method.2Cutter Die Roller (lower roller)1. It is preciously made of high quality steel material and its surface is hard chromium plated. 2. It is through the dynamic balance test to improve run stability. 3 The right and lift transverse movement can be adjusted ±10mm with CNC or electrically. 4. The circumferential adjustment of the cutter die roller can be carried out by the planetary gear design in randomly 360 degree.3Rubber Pad Roller (Upper Roller)1. It is preciously made of high quality steel material and the surface is hard chromium plated. 2. It is through the dynamic balance calibration to improve run stability. 3. The clearance between the cutter die roller and rubber pad roller can be adjusted with CNC or electrically. 4. It is stretched mechanically with ±35mm cross movement range. 5. With the imported clip-on high quality rubber pad, it is easy in replace and low in cost. 6. Fitted with the rubber repair system, the pad can be repaired for 2 times, 1.5mm for each time to prolong service life and lower the productive cost.4Phase Adjustment Unit1. Phase is set differentially with planetary gearing. 2. The die-cutting phase can be adjusted by CNC or electrical motor with digital 360 degree adjustment (Either in running or in stopping). 3. The cross shifting device set by CNC or electric digital control with ±10mm setting range. 4.The die cutter roller phase regulation adopts dual speed regulation of converter to facilitate forme plate alignment; the LG converter is used.5Differential Compensating UnitThe speed differential compensation system adopts super clutch structure to make the two rollers maintain the same linear speed after the die cutter cushion trimming.Auto stacking unit NO.ITEMFunctional Configuration and Technical Parameters1Board Catching Arm1). Having two control modes: manual, automatic 2). The driving belt of the board catching arm: its tension can be adjusted independently without any inhibition of belt length. It is easy, flexible and rapid in adjustment.2Lifting and falling of the machine's working table1). Driven by the strong chain with smooth lifting and falling. 2). Auto stacking up to 1600mm 3). The lifting driving motor of the working table is equipped with the braking facility to keep the stationary position without any sliding.3Board Catching Guard Plate1). The board catching holder plate is driven pneumatically and the stacking height of the board is controlled by photoelectrical sensor. 2). The rear guard plate's position can be adjusted manually depending on the board length. 3). The plain grainy belt has good friction coefficient to avoid the board sliding downAUTO FOLDING GLUING UNITTHIS IS MJKM IV'S AUTO CARTON GLUING UNITTHIS IS MJKM IV'S AUTO CARTON GLUING UNITNO.ITEMFunctional Configuration and Technical Parameters1Top Gluing Unit1).The top gluer position can be adjusted electrically and controlled by means of man/machine interface input; 2).The gluing wheel rotates with the main motor synchronously; 3).The gluing wheel rotates separately when machine stops so as to avoid gluing wheel dry; 4).The auto glue sprayer can be selected as an option.2Folder1).The folder beam moves electrically and controlled by means of man/machine interface input; 2).The adjustable folding bar to be able to fit the cardboards of different sizes; 3).The elastic press wheel on the upper conveyer belt functions in securing the carton made strong enough; 4).The adjustable lower conveying belt guarantees the even smooth of the cardboard feeding-in; 5).The carton side guide rollers are equipped.3Stacker1).The air-blow presses the cardboard downwards and the front cardboard patting unit is able to make the collected cartons neat both in front and rear; 2).The stack's right and left sides can be set electrically so as to let the cartons stacked just in the middle; 3).The front and rear stop positions can be shifted with motor.4Counter and Ejector1).A certain number of cartons (10~40 cartons) can be set and ejected when the number is reached; 2).The cardboard pressing-frame up/down moment can be regulated electrically; 3).The stacked cardboard inserted from bottom features accurate counting.Max speed: 250/min (up to the quality of the cardboard); Max carton size: 630 x 630 Min carton size: 220 x 220Others  No.ItemFunction Configuration And Technical Data1Main MotorMain Motor is of the variable frequency motor.2BearingsThey are purchased from THK, NSK, NTN Japan and the famous brands made in China.3Electrical  Components1. Every unit also employs independant control system with prominent reliability. 2. Schneider products: indicating lamps, press buttons, contactors and air switches; 3. Converter is made by Omron Japan. 4. PCL is made by Omron Japan., Touch screen's is from Omron Japan. 5. The rotary encoder is that from Koyo Electronics Japan.4Main Drive Gear1.High precise drive gear of top quality steel alloy, processed with carbon diffusion hardening and milling to make the drive gears high intensity, fine wearing- resistance and stable performance. 2.It employs the enclosed splashing oiling system to secure the precise drive and prolong the service life.5Key freeconnecting ringThe connection between shaft and gear adopts the key-free connecting ring, which has no gap when a large torque is exerted, additionally with the features of easy installation and service, long and precise transmission and accurate registering.Other pieces of outsourcing  NO.TitlesPlace of production1The front edge paper feed of roller typeThe feeder is of the world advanced tri-shift servo control feeding, which are both made by Germany.2Overall machine control systemPLC , Touch screen's control system3Servo motorGermany4Frequency converterLG Korea5Rotaling bearingsThey are purchased from THK, NSK, NTN Japan and the famous brands made in China.6ComputerSchneider France , Omron Japan7Key freeconnecting ringShanghai8Anilox rollerGuangdong9Rubber rollerJizhouSPECIFICATION Model1200x2400Max.machine speed（Roller type lead edge feeder） (Pcs/min)200Max. paper feeding size (mm)1200x2400Min. paper feeding size (mm)320x650Skip feeding (mm)1400x2400Max. printing area (mm)1200x2300Printing plate thickness (mm)7.2Min. slotting space（mm）Normal knife160×160×160×160Reverse knife250×60×250×60Max. slotting depth（mm）400Printing accuracy （mm）± 0.3Slotting(Die cutting) accuracy （mm）± 1